YC-2000 Lab Vacuum Spray Dryer

YC-2000 Lab Vacuum Spray Dryer (YC-2000 Ultra-low Temperature Spray Dryer), an innovative product in the field of spray drying

· Taking nearly 20 years for Shanghai Pilotech Instrument Equipment Co., Ltd for its development

· The most effective way to dry heat sensitive materials rapidly

· Instant drying of materials at low temperatures (Minimum: 50 °C) 

· Extremely convenient and safe for drying heat sensitive materials 

· For enzyme preparation, viable bacteria and other biological products, natural extracts from traditional Chinese medicines with high sugar content, heat-labile polymer materials, materials that gasify when exposed to heat, etc.

· Innovative introduction of the vacuum method to the spray drying process 

· Effective reduction of inlet and outlet temperatures 

· Better material drying at very low inlet temperatures

· Better preserved physical properties and chemical properties 

· Rapid drying of freezing drying only materials

· Wide application through research institutes in universities and enterprises 

· Good effects.

Technical features

· The whole drying process in a vacuum environment 

· Effective reduction of the material drying temperature 

· Fixing the spray drying difficulty of heat sensitive materials, sugary materials and biological materials

· Color touch screen: PID constant temperature control for heating temperature 

· Adjustable feed speed of the peristaltic pump at any time

· Concentric spraying nozzles to avoid spraying to the bottle wall

· Lifting up and down of spraying nozzles for spraying position setting and effect improvement

· Two-fluid spraying structure 

· Precision-manufactured in high-quality stainless steel 

· Compact 

· Easy to use without auxiliary equipment 

· Capable to withstand the test of time

· Noise reduction and shock absorbing system for the dryer, sophistically developed by our company 

· Effective noise reduction of vacuum pump and air compressor

· Real-time PID constant temperature control technology for various parameter setting within the experimental range 

· Accurate temperature control in the full temperature range

· Heating temperature control precision: ±1 °C

· Adjustable feed amount through feed peristaltic pump

· Capacity: 1,500mL/H.

· Instant spray drying (1,500ML/H) at the low temperature (50°C) 

· Less than 1% for moisture content of the dried material 

· Well maintained chemical structures and biological activities for easily oxidizable, volatile and heat sensitive materials;

Technical features

Spray drying. The whole drying process is completed in a vacuum environment. This greatly reduces the drying temperature of materials. And it solves the difficult problem in spray drying of heat sensitive materials, sugary materials and biological materials.

Color touch screen: PID constant temperature control for the heating temperature. The feed speed of the peristaltic pump can be adjusted at any time.

Spraying nozzles are concentric. During spraying, the concentric design can guarantee no spraying to the bottle wall caused by eccentricity. After installed, spraying nozzles can be lifted up and down to facilitate the adjustment of the spraying position and improve the spray drying effect; the two-fluid spraying structure is adopted. The dryer is precision-manufactured in high-quality stainless steel. Compact, it’s easy to use with no auxiliary equipment. It can also withstand the test of time.

A noise reduction and shock absorbing system, sophistically developed by our company, is equipped in the dryer. The system can effectively reduce the noise of the vacuum pump and air compressor.

In order to meet the user requirement of adjusting various parameters in the experimental range, the real-time PID constant temperature control technology is adopted in the design of the drying temperature control. In this way, the temperature control in the full temperature zone can remain accurate. The heating temperature control precision can reach up to ±1 °C.

The feed amount can be adjusted through the feed peristaltic pump. Its rated capacity is 1,500mL/H.

The instant spray drying (1,500ML/H) at the low temperature (50°C) can be achieved. The moisture content of the dried material is less than 1%. Under such dry conditions, the chemical structures and biological activities can be well maintained of easily oxidizable, volatile and heat sensitive materials;

Sr.no	Parameter	Pilotech YC-2000 vacuum spray dryer
1	Power	7KW,380V,50/60 Hz
2	Evaporating Capacity	1000～1500ml/h for water
3	mini. Input temperature	50⁰C
4	Heater power	3500W
5	Spray gas	4.2mᶟ/h, 2-5bar
6	Nozzle jet	0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)
7	Nozzle type	Two fluid nozzle
8	Possible particle size range	1-25µm
9	Operation mode	Automatic/Manual
10	Max. Sample feed	1500ml/hr
11	Minimum sample volume	30ml
12	Spray chamber material	SUS 304 Stainless steel
13	Inlet temperature	50～200⁰C
14	Cyclone separator material	SUS-304 Stainless steel
15	Body material	SUS-304 Stainless steel
16	Seal of cyclone/cylinder	Silicone
17	Outlet temperature	45⁰C
18	Dimensions	1050*1050*1850
19	Weight	170KG
20	Display	7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
21	Thermal protection	Blower does not stop until temp <90⁰C
22	De-block	Automatic
23	Atomizer material	SUS 316 Stainless steel